Techniques And Methods For Liposome Manufacturing

By Jody Leach


Liposomes are microscopic spheres made from the same material as the cell membranes in the human body. They have attracted a lot of attention due to their amazing properties. They can be used to carry drugs, nutrients and other agents to specific destinations in the body. There are various different preparation methods and techniques for liposome manufacturing and those used depend on on various factors.

Formation of liposomes is not spontaneous. Lipid vesicles are formed when phospholipids like lecithin are placed in water. Each molecule has a water-loving head and two water-repelling tails. When these molecules are placed in a water-based solution, the heads line up side by side with the tails behind. The fact that the tails are repelled by water means that another layer lines up with the tails facing one another. These two rows form a protective membrane around the cell.

Liposomes can be used as delivery vehicles for a wide variety of drugs, vaccines, enzymes, genetic material and for some nutritional supplements as well. They not only allow for release of encapsulated materials but are beneficial in themselves for cells. The lipids used to construct the fatty part of the molecule is used by the cell wall for repair and construction of new membranes.

All liposomes consist of a lipid bilayer encapsulating a payload of therapeutic molecules. They bypass the digestive tract, so the payload remains biologically inert until such stage as the cell membrane ruptures. The difference between liposomes comes in the way, how, when and where that occurs.

Liposomes are usually synthesized by mixing and dissolving phospholipids in organic solvent. A clear lipid film is formed by removing the solvent. Hydration of this film eventually leads to formation of large vesicles which have several layers, much like the structure of an onion. Each bilayer is separated from the other by water. A form of energy is required to reduce their size. Sonication, agitation by sound waves, is one method used and extrusion is another.

Liposomes are actually fairly simple to make, not requiring complex materials, equipment or methods. Each method and technique offers certain benefits and has some failings. Sonication can cause structural changes to what is entrapped. Liquid hydration methods do not produce a high payload.

The type of manufacturing processes and equipment used both have an effect on the type of liposomes produced. Inconsistent sizes, high production costs and structural instability are just some of the challenges faced in production. Many advances are being made in this respect as research proceeds at a rapid pace. An exciting example is research into how to make liposomes that can target certain organs or diseased tissue.

A great benefit involved in using liposomes is that they can be customized for different applications by varying the method of preparation, size, lipid content and surface charge. Many conventional techniques for preparing them and reducing their size are fairly simple to implement and equipment does not have to be too sophisticated. However, novel routes are being discovered for preparation due to motivation to scale-down for point-of-care applications or or to scale-up for industrial applications.




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